高炉瓦斯泥综合利用技术述评

瓦斯泥是高炉副产物,因其中富含锌,直接用于烧结会增加高炉锌负荷。在分析了瓦斯泥的矿物特征的基础上,综述了选矿法、化学浸出法、直接还原法等几种瓦斯泥有价成分的回收利用方法。选矿法根据碳、锌、铁的性质及赋存状态的差异分离各物质,具有工艺简单、成本低的优点,但分离不彻底、回收率低;化学浸出法使锌进入溶液而其他矿物不溶或微溶,分离效果较好,但处理量小,后续处理难度大;直接还原法是在高温下使瓦斯泥中的金属还原,锌蒸发后进入烟气,最终可得到含氧化锌较高的烟尘和含金属铁的脱锌瓦斯泥,该法适应性强、处理量大、分离效果好,是目前应用较为广泛的瓦斯泥处理方法,但其设备投资大。     

Utilization of MSWI fly ash as partial cement or sand substitute with focus on cementing efficiency and health risk assessment

• Washed MSWI fly ash was used as partial cement or sand substitute. • Sand replacing is beneficial for strength, while cement replacement reduces strength. • Cementing efficiency factor and mortar pore structure explain the strength results. • Health risk assessment was conducted for MSWI fly ash blended cement mortar. • CR and HI contributed by different exposures and heavy metals were analyzed. The strength of cement substituted mortar decreases with the increase in fly ash amount, whereas the strength increases when the fly ash is blended as sand substitute. A mortar with highest strength (compressive strength= 30.2 Mpa; flexural strength= 7.0 Mpa) was obtained when the sand replacement ratio was 0.75%. The k value (cementing efficiency) of fly ash varied between 0.36 and 0.15 for the fly ash fraction in binder between 5% and 25%. The k values of fly ash used for sand replacement were all significantly above that used for cement substitution. The macropores assigned to the gaps between particles decreased when the fly ash was used as sand replacement, providing an explanation for the strength enhancement. The waste-extraction procedure (toxicity-sulphuric acid and nitric acid method (HJ/T 299-2007)) was used to evaluate metal leaching, indicating the reuse possibility of fly ash blended mortar. For the mortar with the mass ratio of fly ash to binder of 0.5%, the carcinogenic risks (CR) and non-carcinogenic hazard quotient (HQ) in sensitive scenario for blended mortar utilization were 9.66 × 10^-7 and 0.06, respectively; these results were both lower than the threshold values, showing an acceptable health risk. The CR (9.89 × 10^-5) and HQ (3.89) of the non-sensitive scenario for fly ash treatment exceeded the acceptable threshold values, indicating health risks to onsite workers. The main contributor to the carcinogenic and non-carcinogenic risk is Cr and Cd, respectively. The CR and HQ from inhalation was the main route of heavy metal exposure.     

内配燃料垃圾焚烧飞灰烧结无害化处理实验研究

研究了一种垃圾焚烧飞灰烧结无害化处理的工艺,该工艺是将飞灰与不同比例煤粉混合并添加助熔剂进行造粒烧结。通过对试样进行热流和热重测量,分析了飞灰试样在加热过程中热重变化的规律,并利用XRD、扫描电镜、氮吸附分析仪等仪器分析手段对烧结试样的物相、微观形态和孔隙特性等物理化学性质进行了研究。最后采用电感耦合等离子体发射光谱仪对烧结试样重金属浸出性进行了分析。实验结果为飞灰烧结炉的设计和内配燃料烧结工艺运行参数的制定提供了依据。     

粉煤灰基质滤料生物过滤处理生活污水研究

将粉煤灰基质滤料用于曝气生物滤池,该滤料具有较高的比表面积和孔隙率,吸附性能良好,挂膜后生物相丰富。对于中等浓度的生活污水,当水力负荷和COD有机物负荷分别控制在1.53 m3/(m2.h)、3.68 kg/(m3.d)以下时,该曝气生物滤池COD和NH3-N去除率能稳定在85%以上,出水COD和NH3-N达到排放标准要求。该曝气生物滤池对进水水质水量的变动具有较强的抗冲击负荷能力。     

改性粉煤灰处理含铬(Ⅵ)地下水的实验研究

用硫酸改性的粉煤灰作为吸附剂,处理含铬(Ⅵ)为5mg/L地下水,最佳条件为:pH=2,液固比10000:3,25℃下反应3h。处理后水样铬(VI)浓度0.03mg/L,满足(GB/T 14848-93)《地下水环境质量标准》。在不改变原水pH条件下,增加粉煤灰用量,水样中铬(VI)浓度也可由5mg/L降至0.05mg/L。同时,吸附剂对铬(VI)的吸附符合Freundlich和Langmuir等温线。     

工业废渣在新型干法水泥生产中应用

依据废渣特性的理论分析,通过对废渣成分以及采用废渣配料前后生料、熟料的成分分析及性能测试,调整生料配比和改变水泥窑操作工艺,通过生产实践数据分析,说明了利用钢渣和粉煤灰作为铁质和铝质校正材料生产普通硅酸盐水泥熟料,不仅可以提高水泥熟料产量和质量,而且可以有效地降低熟料生产成本和产品综合能耗。促进了企业节能减排和资源综合利用的可持续发展。     

两种垃圾焚烧炉灰渣的重金属成分与放射性检测

对8种重金属As、Hg、Mn、Cr、Cu、Cd、Co、Ni和Pb在两种垃圾焚烧炉灰渣中的浓度分布,浸出毒性及放射性进行检测.样品(炉渣和飞灰)分别取自北京(循环流化床焚烧炉CFBI)和深圳(炉排焚烧炉)两台不同燃烧方式的垃圾焚烧炉.研究表明,CFBI炉渣及飞灰中的重金属As、Mn、Cu、Cd、Co含量在炉渣中含量最低,中灰次之,飞灰中含量最高.重金属Hg在炉渣和飞灰中的含量相当,在中灰中的含量最低;Cr和Ni在炉渣中的含量也偏高,在中灰和飞灰中的含量相当Pb含量依中灰、炉渣和飞灰的顺序逐渐升高.浸出毒性检测结果显示,循环流化床垃圾焚烧后炉渣及飞灰中的重金属浸出毒性远低于国家标准1～2个量级,重金属总体排放量较低.炉排炉垃圾焚烧的炉渣及飞灰中的重金属含量却高很多,尤其是Cr、Pb、Cd和Cu.放射性检测结果表明,两种焚烧所产生的灰渣放射性均低于国家标准.在排放时无需作任何放射性方面的处理.最后,对焚烧灰渣的稳定化技术进行了讨论.     

改性粉煤灰在处理锑矿选矿废水中的应用

针对锑矿选矿废水中锑和丁基黄原酸钠严重超标的问题,用酸改性粉煤灰对其进行吸附处理.试验结果表明,当改性粉煤灰处理选矿废水的最佳质量体积比(g.mL-1)为1:100,pH值为3,静置时间为4h时,可以将选矿废水中的锑浓度从28.611mg.L-1降到0.05mg.L-1以下,去除率达99.8%以上;废水中的丁基黄原酸钠浓度可从0.373mg.L-1降到0.02mg.L-1以下,去除率达95.0%以上.处理废水后的改性粉煤灰用硫酸-硝酸浸提,浸出液中重金属离子浓度均低于国家浸出毒性标准,表明改性粉煤灰是一种很好的锑矿选矿废水处理剂.     

垃圾焚烧飞灰熔融过程中重金属分离效果影响因素研究

采用重庆同兴垃圾焚烧发电厂产生的焚烧飞灰,在感应炉上进行熔融处理实验研究,探讨了熔融温度、熔融时间、碱度等因素对熔融过程中重金属分离效果的影响.结果表明,重金属的挥发率按其熔沸点高低区分明显,Pb、Zn和Cd的挥发率较高,分别为80%、60%和95%左右;Cr、Mn的挥发率均低于10%.随着熔融时间、熔融温度和碱度的增加,Pb、Zn、Cd、Mn、Cr的挥发率变化趋势不明显;铁浴熔融方式可进一步促进Zn、Pb、Hg的挥发,有利于Cr、Cu从熔渣中分离出来,与生铁形成合金.对熔渣的浸出毒性测试结果表明,重金属元素的浸出毒性均可达标(GB5085.3-1996).     

Effect of chemical and thermal activations on the properties of rice husk ash-based solidified wastes

Strength development,leachability and microstructure of heavy metals from the solidified waste using synthesis rice husk ash (sRHA) and lime blended at the weight ratio of 1:1 were used as binders.The heavy metal-containing sludge was used at the level of 0 wt.%,30 wt.%,and 50 wt.% dry weight,respectively.The sample specimens with and without 1.5 wt.% of sodium silicate (SiO 2 /Na 2 O=1.0) were cured under the ambient condition and elevated temperature curing at 50°C for 24 hr.Experimental results showed that the introduction of sodium silicate solution and elevated temperature curing to sRHA-based solidified waste containing 30 wt.% of heavy metal sludge gave one day strength of 20 kg/cm 2 compared to 0.9 kg/cm2 for the control sample.XRD patterns indicated that most metal-sulfides present in the sludge were appeared in the solidified waste and SEM coupled with EDX techniques reveal these metal-sulfide particles were trapped within the lime-sRHA matrices.In addition,cumulative leaching behavior by tank test (EA NEN 7375:2004) showed that solidified waste containing up to 30 wt.% of heavy metal sludge was suitable to dispose in a secured landfill.